Gimbel’s Machine-Tending Solution
Maximize CNC Production with Simple In-Machine Automation
THE PROBLEM:
Low CNC Output
CNC Machines have limited uptime and therefore limited production output. Either adding additional labor shifts or traditional automation is extremely cost-prohibitive.
GIMBEL TURNKEY SUCCESS GUARANTEE
SUCCESSFUL IMPLEMENTATION OR YOUR MONEY BACK
THE SOLUTION:
Gimbel CNC Automation
In-Machine Automation is the fastest ROI and
easiest-to-implement CNC Machine-Tending Solution. In-Machine Automation uses the machine’s existing kinematics to automate part loading and unloading.
GIMBEL TURNKEY SUCCESS GUARANTEE
SUCCESSFUL IMPLEMENTATION OR YOUR MONEY BACK
Easy & Quick Part-Loading
for Your CNC Machine
Gimbel Automation's Machine Tending Solution is a cost-effective and low-risk solution to quickly automate the Machine-Tending of your 3 or 5-Axis Vertical CNC Milling Machine.
Since all of Gimbel's system's run on the machine's existing kinematics and G-code, there is zero need for custom control panels or additional software. Instead, Gimbel provides simple and easy to use Program Generation and Macro-Templates, that make programming quick, easy, and automatic.
Integrated Automation
Pallets and Rotary Modules
One of the challenges of using In-Machine Automation for CNC Machine-Tending is how to flip the component 180 degrees to machine the second side.
With Gimbel’s Two-Op Automation Module, Rotary Automation Module, or CNC Flip Station, the part is easily flipped over and machined in one continuous cycle. The Two-Op Pallet & Rotary Module feature 96mm Pullstuds for quick and easy setup changes.
The Gimbel IntraLoad™ is the
Fastest ROI Pallet System
Some parts just palletized automation. However, most palletizing systems cost hundreds of thousands of dollars.
This is why we invented the patent-pending Internal Pallet Loader, that uses your 5-Axis CNC-Machines Spindle Head with Gimbel’s IPL Actuator to automatically grip and deposit nine pallets onto your CNC Machine Table.
LineLoad™ Conveyor System is a Production Powerhouse
While Spindle Grippers are incredibly powerful, they are often difficult to use in 5-Axis applications since you have nowhere to store the parts.
That’s where the patent-pending Conveyor Loading System comes in. The machine’s side auto-door opens, allowing the Conveyor Loading System to advance and Gimbel Grippers to grab parts for completely automatic machine-tending. The process continues until the desired number of parts are made.
Air Powered AutoVises™
Make Automation a Breeze
One of the challenges of automated machine-tending using parts (instead of pallets) is reliably gripping the raw stock, and then reliably releasing it in an automated manner.
This is exactly why we carry a full line of Self-Centering Precision Air-Powered Vises for CNC Machining. These vises feature an all steel and stainless-steel construction, 0.0008” repeatability, and spring-based retention to hold onto your parts, even in the event of air failure.
GripFlipGrip™ CNC Automation Modules
- Machine Two Ops in One Cycle
In a matter of minutes, run complete two-op parts automatically with built-in part flipping. - Automated Macro Programming
Our provided Macro program does the automation and math for you. - Integrated Vises and Flip Station
Two AutoVises™ & QuickFlip180™ on an integrated base with 96mm pullstuds.
IntraLoad™ Pallet Automation for CNC
- Automatic Pallet Changing
Using the machine's existing kinematics, automatically change pallets - No Additional Floorspace Needed
The IntraShelf™ Shelving Unit fits entirely within the machine's existing enclosure - Effortless Programming
Calling a pallet is as simple as calling a tool. One single command exchanges the pallet on the CNC
GimGrippers™ and GimVacs™ for CNC Tending
- Easiest & Cost-Effective CNC Tending
Add to almost any CNC using Air/TSC/FloLink™ for fast automatic CNC part loading. - Easy & Automatic Programming
Fully automated programming with our program generator. Make gripper programs in seconds. - Even More Parts with GimVac™ Grabbers
Automate part loading with the power of vacuum with GimVac™. Available with FloLink or Through Air.
LineLoad™ Conveyor Loading System
- Adjusts in Seconds for New Setups
In a matter of seconds, you can adjust the fences for new parts. In a few minutes, you're running lights out. - Automatically Feeds Parts
Actuates parts to loading location where the Gripper or Vacuum Grabber loads and unloads parts. - PLC & Safety-Interlocks
Optional safety interlocks including suite of sensors and light curtains for safety and reliability.
Self-Centering Pneumatic CNC AutoVises™
- Easy Automated Workholding
Clamp and release stock automatically. 100mm and 75mm Models Available. Clamp force up to 3,500lbs. - Consistent & Repeatable
Consistent clamp force and 0.0008" Repeatability. - Adjustable and Easy-to-Use
Self-Centering and adjustable. Serrations make changeovers super fast. Hard & Soft Jaws available.
Automatic TumbleBlast™ Baskets for Blasting
- The Easiest Way to Automate Blasting
In a matter of minutes, you can fully automate your blasting. - Speed and Angle Control
Fully-Adjustable speed and angle for perfect blasting. - Optional Noga-Style Blasting Gun Mount
With our optional Noga-Style Universal Mount, you can easily adjust your blasting gun to any position.
Automating Machines Across The Globe
The Gimbel Advantage
Fast ROI CNC Productivity
- Our solutions are almost always 10-times more cost-effective than Robots, Cobots, or Pallet-Systems
- With our solutions, parts go in as raw stock blanks and come off of your machine finished and ready.
- We've made programming incredibly easy with our Program Generator and Macro Templates.
Enable Your Employees
- Free up staff to work on high-value activities with easy and automatic CNC Machine-Tending Production.
- Shop-Floor can easily generate one-op programs using our Online Program Generator
- Turn labor scarcity challenges into an automated production opportunity
Turnkeys & Installs
- We offer Turnkeys & Semi-Turnkeys where we prove out the entire process beginning to end for you
- We work entirely around your part, your machine, and your existing stock.
- Unlike many other Automation Vendors and Systems Integrators, CNC Machine Tending Automation Solutions is all that we do.
Discover How Gimbel’s CNC Machine Tending Automation Can Transform Your Production
Popular Products
Case Studies
Manufacturer Automatically Makes Thousands of Electrical Parts with GimGrippers™
Gimbel’s CNC Machine Tending solution is compatible with virtually and vertical milling center, and the nature of In-Machine Automation makes it simple and fast to program.
Learn how one manufacturer, Precision Product Development, used Gimbel’s Two-Op Pallet and Gripper to automatically make thousands of production components.
Case Studies
Gimbel Grippers Transform Production of Lightweight Parts
GimGrippers™ and GripFlipGrip™ Pallets are amazing for production parts under five pounds.
Discover how a manufacturer of production machined components for Laser-Cutters, Blackwell Engineering, has been running their production fully-automatically using the gimbel's In-Machine Automation Systems.